Specifications
1) equipment small2) low price, low cost
3)good peformance
4) NEW craft for sterilize
5)easy to control
Ultra high temperature instantaneous sterilization machine
1, equipment type and name
JN-2000 type ultra-high instantaneous sterilization machine
2, use
This equipment is suitable for fresh milk, juice, beverage, ice lolly and ice cream paste, soy sauce, soybean milk, condensed milk, alcohol and other liquid foodstuff of instantaneous sterilization, also can be used for fluid spicery sterilization, the effect is very significant.
3,The main technical performance and characteristics
1, capacity: 2KL/h
2, sterilization temperature: 115~135°C
3, vapour pressure: 0.78MPa(8kg/cm2)
4, time: ≈3s
5, ouput temperature : 65°C
6, steam consumption: ≤0.15kg/L material
7, motor rate: impeller pump:2.2KW
8, fnet weight: 200Kg
9, floor space 1m2
3, feature
1, the structure is compact, cover an area of an area small.
2, cleaning is simple, using C I P chemical detergent, do not need to remove the part.
3, The use of safe, easy to operate.
4, principle and structure characteristics
Ultra high temperature instantaneous sterilization machine principle as shown in figure (1) shows.
Liquid material feed pump (2) Into the double set of coil (3) And get preheating,
And then through high pressure barrels (5),Due to the bucket full of steam,Tube liquid material was soon heating,The keep the three seconds,Liquid material contain bacteria was killed immediately. At this time the temperature of the liquid material from the thermometer (6) display.Heat stock out after high temperature barrel by double set of coil (3) and cold material for heat exchange cooling, And discharge temperature can be decreased significantly, the general condition is lower than 65 °C, such as some material next process need to supply high temperature, can open Angle type cut-off valve (12) supplementary heating.
If you want to continue to cooling can access ice water (1-2 °C) discharge is through the throttle valve (7), the valve can make the material to maintain in a certain pressure, make its boiling point higher than the maximum heating temperature, the normal production will be the adjustment, the pump of the thrust overcome spring pressure produce "back pressure" control flow, in washing all open, cycle storage tank (9) can be used to compound chemical detergent for cycle washing plate wall surface scale.
When dealing with high viscosity material a diagram later can connect high pressure homogenizer. This equipment users should bring along their own squash, ability for 1.5 2 kl/h, pressure 14.7 MPa.
This equipment and material contact part, all adopt the stainless steel 1 cr18ni9ti manufacturing, double sleeve plate work special machine tool processing, concentricity high. Inner surface is bright and clean, so that the fluid material through the double set of coil when lead into a uniform fluid layer, heating is very uniform.
This equipment of feed and discharge all use tee cock, flow can according to need adjustment, the use of reliable.
Equipment characteristics:
(1) the continuous production, and the sterilization time is very short.
(1) with heating time short can get good quality products.
(2) with the ultra high temperature sterilization, the sterilization effect is very high.
(3) and centrifugal pump or high pressure homogenizer series use, application range have wide, suitable for high viscosity material sterilization.
(4) with the design of a cold and hot material heat exchange instruments have waste heat utilization economic effect, so steam consumption small.
1:Steam UHT classification
1, according to the heating mode is divided into: steam heating, electric heating
2, according to the material Angle is divided into: SUS304, SUS316L:
2:Steam UHT working principle
General materials by centrifugal pump pump into the sterilization machine cold and hot material heat exchange device and get preheating, repass is full of high pressure of high temperature bucket, and the material was rapidly heated to sterilization temperature before and after keep about 3 seconds, the microbes and enzymes was quickly kill.
Material out after high temperature bucket with cold material for heat exchange cooling, general temperature below 65 °C. If the next process needs to improve temperature can be through the control Angle type cut-off valve or circulation way such as meet the requirements, conversely through the access cooling water to reduce the discharge temperature.
Discharge through the throttle valve control, the valve can make in maintaining the boiling point of material under certain pressure is higher than the highest temperature. Regular production control the valve, the pump driving force to overcome spring pressure and produce back pressure control flow, in cleaning sterilization machine, shall all be open.
Cycle storage tank can be used to compound alkali solution, the coil pipe wall scale for effective cleaning.
Because at the same time adopt stainless steel tee cock, flow can get proper adjustment.
3 :Steam UHT use
Ultra high temperature instantaneous sterilization machine adopts casing structure, high efficiency, energy saving, simple operation.
Because raw material is heated time is very short, nutrition loss is very small, widely used in milk, soy milk, juice, beverage, soy sauce, wine, ice cream, such as pulp fluid material sterilization.
This equipment heat exchanger using casing structure, high efficiency, energy saving, operation simple.
Because raw material is heated time is very short, nutrition loss small widely used in milk, soy sauce, beverage, alcohol and other fluid material sterilization or sterilization, can also be used to soya-bean milk, fluid drug sterilization or sterilization.
Such as in homogeneous machine form a complete set, also can be used for viscous material occasions, such as beet condensed milk, etc.
4:Steam UHT characteristics
1, continuous production, sterilization time is very short.
2, due to the short heating time can get good quality products.
3, because is made of super high temperature sterilization, the sterilization effect is very high.
4, and centrifugal pump or high pressure homogenizer series use, application range is very wide, suitable for high viscosity material sterilization.
5, due to the design of cold and heat material has the heat exchange instruments have waste heat utilization economic effect, so the steam consumption small.
